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Panel Lamination

 

Polyurethane Reactive (PUR) Lamination Line 

Bond your parts and panels on the most advanced PUR Lamination Line dedicated to composite panels in North America.

OVERVIEW

  • 150' long Polyurethane Reactive (PUR) Lamination Line
  • Fully automated from substate loading to finished panel trimming, cleaning and stacking
  • Both sides of the panel bonded in a single pass
  • Complete lamination process contained inside a clean room
  • Panels bonded up to 5' x 12' and 3" thick
  • Over 25,000,000 sq. ft. of bonding capacity per year

 

 

 

 

 

Technology Used
GlueSpreader_ShallowDOF_2000

GLUE SPREADERS AND PRESSES

Glue is applied to the substrate prior to the face material being placed on it and then pressed by the pinch rollers. Both sides of the panel are bonded in a single pass using Burkle technology.

 
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GLUE MANAGEMENT

Multiple glue management machines from Nordson feed the lamination line with the adhesive needed to bond each panel as it flows through the process.
PUR_Wundress_1200

PANEL CLEANERS

Throughout the process substrate and finished panels are cleaned with Wundress panel cleaners to ensure a defect-free lamination and finished product.
IMG_8595


ROBOTIC SUBSTRATE LOADING

The lamination line is fed with a high-capacity, high-speed robot from Kawasaki capable of picking up any size material required.
Capablities_1000x750_0000_PURtrimming2


FINISHED PANEL TRIMMING

After both sides are bonded, panels are trimmed through an automated trim station to allow panels to flow directly to panel processing centers.
IMG_8586


COMPLETE AUTOMATION

Every step of the process is automated for optimal efficiency. From loading the core, to placing the face material to stacking the final panels at the end of the line and passing them to the machine centers.

Unlimited Materials

Access any supplier worldwide and leverage expert knowledge and buying power on your next project.


SURFACES

HPL
Acrylic
HDPE

PET
Linoleum
Veneers

Plastics
Felt
Metals

SUBSTRATES

AIRPLY™
IPB
MDF

HDF
Plywood
Honeycomb

Foam
Metal
Plastic

MaterialsHero_2000

ReactWhtLogo

REACT PRL PANELS™ are the highest quality laminated composite panels available and include a flawless face and nearly unbreakable bond.
Explore React <https://www.laminateworks.com/products/react>

Cold Press Lamination Line

Available for special projects and required applications

OVERVIEW

  • Black Brothers cold press glue line
  • Material bonded up to 5' x 12' 
  • Unlimited thicknesses and customizations available
  • Multiple presses in service

 

 

 

 

 

 

 

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