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AIRPLY_Panel

Take the weight off your next project.

AIRPLY™ is the light weight, rigid substrate that’s woodworking machinable and meets industry standards for strength and screw holding power.

Save money on freight, take the strain off your installation crews, add design innovation and ease of mobility to your products.

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ULTRA LIGHT

Up to 76% lighter than Medium Density Fiberboard and Particle Board. 

AP WEIGHT-2
STRONG & RIGID

Meets the requirements for nearly every application IPB and MDF are used in.

AP SCREW-1
SCREW HOLDING POWER

From table legs to cabinet door hinges, AIRPLY stands up to the challenge.

How It's Made

AIRPLY is available in six standard sizes and unlimited custom specifications. All are made with matching faces that are bonded to a center layer of polystyrene foam.

Face Layer

The top and bottom layers consist of a matching material of the same type and thickness, providing a balanced, finished substrate. All versions of AIRPLY use either HDF or MDF for their face layer.

Center Layer

The extruded foam at the heart of AIRPLY provides a weight reduction of up to 76% while still providing the structural strength required for your application.

Adhesive

The layers of AIRPLY are bonded using a proprietary lamination process that adhere the face and center materials together with a nearly unbreakable bond.

USABadge

 

Applications

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Worksurfaces

Reduce installation damage and save on shipping costs by making these laminated parts with AIRPLY ultra light core.

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Table Tops

Restaurant tables can often be moved and repositioned in real-time. Take the strain off your staff without sacrificing strength and durability.

Cabinet Doors

Cabinets are heavy and shipping can be costly. Cut those costs and eliminate hinge readjustments from door weight pressure by cutting weight.

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Markerboards

AIRPLY provides the best balance of mobility and strength for markerboards that travel around the office.

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Floating Shelves

Achieve a clean, modern look in your next shelving system with much lower required wall strength and lighter duty hardware.

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Signage

Use AIRPLY in your interior or weather protected exterior applications where size and weight are critical to your solution.

Sliding Doors & Partitions

Bond a nearly unlimited number of materials to AIRPLY and easily add them to sliding doors and partitions. 

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Custom Parts

Add AIRPLY to nearly any component part in your product line to save on weight and add design innovation.

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Request A Quote

Working with AIRPLY

Machining

AIRPLY is machinable with common woodworking tools and can be sawn, edgebanded and routed similar to IPB and MDF.

Bonding

AIRPLY can be bonded to a wide variety of materials including; HPL, Plastics, Acrylics, Metals, Wood Veneers, Stones and more.

Hardware Attachment

AIRPLY can achieve the screw holding power required for your application using either standard screws, or inserts.

Compare AIRPLY

 

48" x 96" x 3/4" Subtrates Weight Face Insert Hold MOR
AIRPLY™ : 1/8" HDF Face 39 lbs 100 lbs 5,500 PSI
IPB 95 lbs 225 lbs 1,800 PSI
MDF 112 lbs 270 lbs 3915 PSI


48" x 96" x 2" Subtrates Weight Face Insert Hold MOR
AIRPLY™ : 1/4" MDF Face 72 lbs 150 lbs 4,205 PSI
IPB 257 lbs 270 lbs 2.393 PSI
MDF 301 lbs 270 lbs 3,800 PSI

Safety Data Sheet

Material composition, First Aid, Fire Rating and Technical Details.

Download <https://cdn2.hubspot.net/hubfs/4307329/AirPly%E2%84%A2_SDS.pdf>

Standard Sizes

Overall Size
Overall Thickness Surface Material Extruded Polystyrene Core Total Weight
4' x 8'
¾” ⅛” HDF ½” 39 lbs
4' x 8'
1" ⅛” HDF ¾” 41 lbs
4' x 8'
1 ⅛” ¼” MDF ⅝” 65 lbs
4' x 8'
1 ½" ¼” MDF 1" 71 lbs
4' x 8'
2" ¼” MDF 1 ½" 72 lbs
4' x 8'
2" ½” MDF 1" 127 lbs

Custom Sizes

Available Face Materials
Overall Size Overall Thickness Available Center Foam
HDF, MDF, IPB, or Plywood
⅛” to 1 ⅛”
Up to 5’ by 12’ ¾” and up Extruded Polystyrene : ½” to 3”
Expanded Polystyrene : ½” to 12”

Brochure Download

Get inspired with the AIRPLY™ brochure and share it with a colleague or client.

Download  <https://cdn2.hubspot.net/hubfs/4307329/Product%20Brochures/AIRPLYUltraLightCore-1.pdf>

How to Order

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CONTACT US

Get in touch, our team of creative problem solvers stand ready to deliver.

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BUILD A PROGRAM

Select your materials and add them to your current or future offering.

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TAKE DELIVERY

Expect your order to arrive on time and to your exact specifications.

Contact Us <https://www.laminateworks.com/contact-us>
Request Samples <https://www.laminateworks.com/request-samples>
Request A Quote <https://www.laminateworks.com/request-quote>